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All Plants are designed for optimum work flow and time saving
during material movement.

With four fully equipped manufacturing units, we operate with seamless coordination, advanced machinery, and specialized teams — ensuring consistent quality and timely delivery at every scale.

Plant 1 : D - 66 - Corporate Office and Manufacturing Facility

  • Plant Size: Total area (built-up and open space) - 10000 sq ft manufacturing space
  • Product Lines - Customized Assembly Area of 5000 sq ft | Finished Good storage of 8000 sq ft | Manufacturing space of 5000 sq ft
  • Manufacturing Sizes and weight of components - Manufacturing size capability : Gun drilling - Dia 5 mm x 800 mm length | Ejector drilling - Dia 56 mm x 1000 mm length | Assembly - Size upto 500 mm and weight 200 kg
  • Production Processes - Gear Hobbing, Gear Shaping, Gun Drilling and Assembly, Honing, Pressure Testing
  • Technology Used - NC Machines and Digital workstations
  • Production Capacity - Capacity of 5000 machining hrs per month
  • Quality and Testing - 2D digital height Gauges Tesa / Trimos upto length 600 mm
  • Material Handling System - EOT Cranes, Zip Cranes and Stackers
  • Storage Facilities - No of Euro Pallets storage capacity available

Plant 2 : D - 61/1 - Manufacturing Facility

  • Plant Size: Total area (built-up and open space) - 18000 Sq Ft manufacturing Space
  • Product Lines - Casting Machined parts
  • Manufacturing Sizes and weight of components - Manufacturing size capability : HMC - Pallet size 1250 mm x 1250 mm workpiece 2.5 m x 1.4 m x 1.2 m weight upto 5 tonnes | VTL - Dia 1600 mm x 1600 mm weight capacity 5 tonnes
  • Production Processes - Milling, Turning, Drilling
  • Technology Used - CNC Machines and digital workstations
  • Production Capacity - Capacity of 4000 machining hrs per month
  • Quality and Testing - CMM Testing size 1200 x 2400 x 1000 mm make Zeiss Accura
  • Material Handling System - EOT Cranes, Zip Cranes and Stackers
  • Storage Facilities - No of Euro Pallets storage capacity available

Plant 3 : D - 64 - Manufacturing Facility

  • Plant Size: Total area (built-up and open space) - 10000 Sq ft manufacturing space
  • Product Lines - Rods and Bars | Mid size parts manufacturing facility
  • Manufacturing Sizes and weight of components - Manufacturing size capability : Turning - Dia 20 mm to Dia 400mm upto length of 2000mm, Weight capacity 80 kgs | VMC - Dia 1200 mm x 1000 mm x 800 mm weight upto 500 kg | Turn O Mill - Dia 400 mm x 2000 mm
  • Production Processes - Milling, Turning, Drilling, Gear Skyving, Cylindrical Grinding, Surface Grinding
  • Technology Used - CNC Machines and digital workstations
  • Production Capacity - Capacity of 8800 machining hrs per month
  • Quality and Testing - CMM Testing size 700 x 1000 x 600 mm make Zeiss Contura G2
  • Material Handling System - EOT Cranes, Zip Cranes and Stackers
  • Storage Facilities - No of Euro Pallets storage capacity available

Plant 4 : D - 67- Manufacturing Facility

  • Plant Size: Total area (built-up and open space) - 10000 Sq Ft manufacturing space
  • Product Lines - Aluminium Extrusion Machined parts
  • Manufacturing Sizes and weight of components - Manufacturing size capability : Aluminium Extrusion machining - 1200 mm x 800 mm x 6000 mm, Weight capacity upto 500 kgs
  • Production Processes - Milling, Turning, Drilling, Anodizing, Pressure Testing
  • Technology Used - CNC Machines and digital workstations
  • Production Capacity - Capacity of 500 machining hrs per month
  • Quality and Testing - CMM Testing size 700 x 1000 x 600 mm make Zeiss Contura G2
  • Storage Facilities - No of Euro Pallets storage capacity available

Designed for Optimum Productivity

Production Space

Upto 40000 sq ft manufacturing space

Digitisation

Live monitoring using AI enabled tools

Solar Powered

Energy optimised infrastructure

Zoller tool management system for efficient tool management

Intelligent Tool Management
with Zoller Tool
Management System,
Germany

- Tool Management software for presetting and measurement
- Efficient tool management with smart storage cabinets
- Professional Tool inventory management
- Data Records for complete tool setup

Intelligent Tool Management
with Zoller Tool
Management System,
Germany

- Tool Management software for presetting and measurement
- Efficient tool management with smart storage cabinets
- Professional Tool inventory management
- Data Records for complete tool setup

Our proven methodology ensures that we deliver impactful solutions tailored to your unique business needs.

About Panchal Engineers

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India - Nashik
enquiry@panchalgears.com
Plant 1
D-64, MIDC, Ambad, Nashik-422010, Maharashtra, India.
10000 sq ft manufacturing space
Plant 2
D-66, MIDC, Ambad, Nashik - 422010, Maharashtra, India.
18000 Sq Ft manufacturing Space
Plant 3
D-61/1, MIDC, Ambad, Nashik - 422010, Maharashtra, India.
10000 Sq ft manufacturing space
Plant 4
D-67, MIDC, Ambad, Nashik - 422010, Maharashtra, India.
10000 Sq Ft manufacturing space
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